Manufacturing Engineer

Our client, a key player in the Defence & Security sector, is currently seeking a talented Manufacturing Engineer to join their Operations team in Sunbury on Thames, SRY. This is a permanent role within the Air Technology business unit, aimed at providing manufacturing engineering expertise to support both existing and new products, and to drive forward strategic Lean initiatives.

• Collaborate with manufacturing cell leaders, the lean co-ordinator, and design engineering to enhance process efficiencies
• Generate and maintain manufacturing documentation, including Standard Operating Procedures (SOPs), Routings, and Visual Factory displays
• Create and maintain routings within the MRP system
• Implement lean manufacturing methods such as one-piece flow lines and visual factory to reduce rework/scrap, throughput times, and work in progress
• Utilise basic improvement tools such as 5S, 7 Wastes, Visual Management, and Standardised Work to support balanced assembly lines
• Support layout changes and involve facilities and maintenance teams in the process
• Record and analyse production data to focus on key issues and support manufacturing cells
• Initiate and lead improvement projects and capital expenditure (CAPEX) to facilitate new process and product introductions
• Work with Engineering on product documentation modifications and parts obsolescence
• Provide day-to-day manufacturing engineering support to ensure customer schedule adherence
• Lead teams to develop process Failure Mode and Effects Analysis (FMEA) and implement changes
• Manage new product introductions and legacy product manufacturing through all stages of the product life cycle
• Mentor cell leaders to enhance methods of manufacturing assembly and testing

• Proven experience in a similar manufacturing engineering role
• Experience with New Product Introduction (NPI) and implementing standard work processes
• Strong knowledge of lean manufacturing principles and substantial experience in an electro-mechanical manufacturing environment
• Proficient in problem-solving techniques, including 5 Whys, Fishbone/Ishikawa diagrams, and 8D analysis
• Proven track record of generating and maintaining process maps, PFMEAs, and control plans
• Excellent time management skills with a history of planning and managing complex, long-term projects
• Significant IT skills including Microsoft Office suite
• Experience in the aerospace manufacturing or a closely related industry
• Methodical, logical approach with strong attention to detail and a results-oriented mindset
• Team player with the ability to work in a concurrent engineering team
• Excellent verbal and written communication skills in English
• Ability to present and communicate effectively to small groups
• Self-motivated individual with strong leadership qualities and the ability to handle pressure
• Knowledge of ERP/MRP systems and process control techniques

• Opportunity to work on innovative projects within the defence sector
• Professional development and training opportunities
• Supportive and collaborative work environment
• Access to a comprehensive employee benefits package

If you are an experienced Manufacturing Engineer with a passion for the defence sector and a drive for continuous improvement, we would love to hear from you. Apply now to join our client's forward-thinking team in Sunbury on Thames.